Purchase hot-rolled or annealed if available as it is easier to work. “Numerous types of steel are available, but 1095 is cheap, easy to work with, and if properly heat-treated makes a great blade. Michael is using a 1-1/2-by-7-1/2 inch piece of 1095 barstock. Power tools, however, make the chore much easier and quicker. “Always wear full safety goggles, not just glasses, and if power grinding, wear a respirator and hearing protection.”Ī knife can be built using only a blade, handle blanks and pins, as well as a few hand tools. “Knife making can be very dangerous,” says Michael.
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Although Michael has a full shop with machines built just for knife making, he shows how to use simple hand tools and a few “tricks” to build your own knife. The design as well as step-by-construction details are from my son, Michael Burch, a full-time, custom knife maker ( ). We show making a fixed blade knife with a full-tang handle design. Forging requires much more experience and tools. “Made from scratch” knife blades are made by one of two methods: stock removal, or filing and grinding or forging, also called “bladesmithing.” Stock removal is the easiest to do in a hobby shop and can be done with a few hand and power tools. Knives can also be made from purchased kits.
Knives can be made from “scratch” using a metal blank for the blade and wood or other materials for the handle.
Anyone with a few shop tools, the skills to use them, desire and time can create their own knife. The art and science of making knives is one of man’s oldest crafts.
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